Gear rack servo drives ZTRS-PHQ-EZ planetary

Modular rack system with a supported and bearing-mounted ZTRS gear wheel, equipped with a Quattro PHQ planetary gearbox and an EZ servo motor. Servo gearmotors in the power range of 5.0–16.0 kW. Gear ratios from 96:1 to 420:1. Linear backlash: 70 micrometers. Module: 8. Number of teeth: 19. Maximum feed forces: 107–124 kN. Maximum linear speeds: 0.09–0.26 m/s. Gear quality class: 5. Optionally available with reduced radial runout ≤ 10 µm, with encoder, resolver, up to 2 safety brakes, fan, single-cable servo motor, and reduced linear backlash. Includes a servo drive with motion controller.SB6, SD6, SC6, SI6.

Modular ZTRS Gear Wheels

• Gear quality class 5 according to DIN 3962
• The drive pinion is diffusion-hardened and features helical teeth (counterclockwise, 19° 31′ 42″)
• Flange-mounted gear wheel with thrust bearing housing, bolted design
• Optional felt gear wheel for lubrication
• The matching rack must be right-hand design (19° 31′ 42″), minimum quality class 5–6, material 16MnCr5 or C45, induction hardened
• Lubrication of the gear and rack is the customer’s responsibility; high-quality synthetic oil-based grease, NLGI class 0, is recommended

Modular ZS Racks

• Precision helical racks, quality class 6
• Helical teeth, hardened and ground
• Modules in the size range 2–6
• Double number of mounting holes every 62.5 mm
• Maximum feed force: 12.6 to 83.1 kN
• Two length groups: 500 mm and 1000 mm

Quattro PHQ Planetary Gearboxes

• Higher torque capacity than standard planetary gearboxes

• Higher gear ratios, up to 600:1

• Increased torsional and radial rigidity

• Output shaft: rotating flange shaft

• High precision – available with standard or reduced backlash

• No positioning errors – gear ratio expressed as a fraction

• Maintenance-free – no oil changes or servicing required

• Low noise operation – helical gears, max. 59–64 dB

• Low moments of inertia

• Rigid output bearing due to preload

• Continuous operation without additional cooling

• Ambient temperature range: 0°C to 40°C (other ranges on request)

• Maximum gearbox housing temperature ≤ 90°C

• Protection class: IP65

• Can operate in any mounting position

• Synthetic gear oil type CLP HC ISO VG 150

• Single primer coating in RAL7001 or RAL9005

• Radial shaft seals: input FKM / output NBR

• For duty cycles > 60% and higher ambient temperatures, FKM radial shaft seals on the output are recommended

EZ Servo Motors

• Electric synchronous motors with permanent magnets
• Rotatable plug connectors with quick-lock mechanism
• Operating ambient temperature range: -15°C to +40°C
• Protection class: IP56
• Temperature class: F (155°C)
• Electronic nameplate for quick identification of servo motor parameters
• Rolling bearings with lifetime lubrication and non-contact sealing
• Radial shaft seals made of FKM (VITON)
• Radial and axial runout in standard tolerance class according to IEC 60072-1
• Permissible noise levels in accordance with EN 60034-9
• Not suitable for use in explosive atmospheres
• Certifications: CE, UKCA, optional cURus
• Integrated PTC thermistor
• Color: black (RAL9005)

Feedback Systems in EZ Servo Motors

• Resolvers
• Absolute encoders EnDAT 2.1 / 2.2
• Inductive / optical encoders
• Multiturn / singleturn
• Single-cable OCS solution with absolute encoder EnDat 3.0 (EQI 1131) for cable lengths up to 100 m
• No homing required when using multiturn absolute encoders

Compatibility with Servo Drives

• Single-axis: SB6, SD6
• Dual-axis: SC6
• Multi-axis: SI6 (by STOBER)
• Also compatible with:
  • B&R (ACOPOS)
  • Beckhoff (AX5000)
  • KOLLMORGEN (AKD, S300, S400, S600)
  • Siemens (SINAMICS S120)
  • Bosch Rexroth
  • Allen-Bradley

Optional Versions of ZTRS-PHQ-EZ Rack Servo Drives

• Reinforced axial and radial bearing of the output shaft for sizes PH3–PH5
• Double sealing of the servo motor adapter
• Reduced rotational and linear backlash
• Protection class IP66 – splash-proof and dust-tight
• PT1000 temperature sensor
• BR – electromagnetic safety brake (24 VDC)
• External fan for higher ambient temperatures, increased continuous power, or up to 30% higher torque
• FKM (VITON) sealing for high-temperature applications
• Corrosion-resistant “washdown” version
• Oil volume adjustment for bidirectional operation within a motion range of ±20° to ±90°
• Cyclic reversing operation ≤ ±20° available on request
• With Mobil CIBUS 150/220 oil for the food industry (NSF H1 approved)
• Version with LM servo motor without encoder
• Two-layer coating and any RAL color available on request
• Two ServoSTOP safety brakes (in the MB motor adapter and in the servo motor)